Main Page

Main Page

    POWER & WATER



The origin of seawater desalination is to be found in the Navy.  Steam ships generally need much greater quantities of fresh water than they can actually carry, and have always had recourse to distillation to meet their needs.  Although rather rudimentary at first, the technique was later developed and then adapted to terrestrial needs with the emergence of the OPEC countries which, despite not having sufficient water (resources lower than 1,200 m3/ day), enjoyed the considerable advantage of having a very cheap source of energy at their disposal.

MULTI-STAGE FLASH DISTILLATION

 Multi-Stage Flash Distillation (MSF) was developed in the Gulf States in the 1970’s and still represents 90% of the desalination units which have been set up in the region.  The MSF technique consists in applying the following distillation principle:

The system merely reproduces the same natural phenomenon of rain by concentrating it in time and space.  In a closed environment, two phases (here, water and its vapour) find themselves in equilibrium at certain pressure and temperature levels.  For example, at atmospheric pressure (1 bar), water at 100 0 C is in equilibrium with its vapour, but below a pressure level of 0.1 bar, the boiling temperature is lower, at around 45 0 C, thus, when superheated seawater is introduced into a vacuum tank, the water cools down spontaneously, releasing vapour to be in equilibrium with the pressure.  When it comes into contact with a cold surface in the vessel, the water vapour condenses and produces water which is free of all dissolved salts.  The name given to the remaining water – which has a high concentration of salts – is brine.

 Cleveland Bridge & Engineering Middle East (Pvt) Ltd., through its strategic location in Dubai is ideally positioned to service the regional desalination market.  Details of a recently completed desalination plant at Ghazlan for the Saudi Arabian utility SCECO are as follows:

 Multistage Flash Evaporator

Design and constituent

§ 3 no. evaporator units, each of the Multi-Stage Flash (MSF) type and cross flow tube design.
§ Each evaporator unit consists of 20 stages. 17 heat recovery stage and 3 heat rejection stages.
§ The stage chamber including condenser tube bundle, weir, splash plate, demister, distillate orifice, distillation tray, manhole, water box etc.
§ The evaporator was fabricated separately into 10 blocks and shipped to site for final assembly and commissioning.
§ Water boxes, Brine inlet boxes and Brine hotwells were also manufactured for each unit.
§ The evaporator bears an ASME Code Stamp.

Materials


 

Shell  
  • Shell 1 to 20 stages
Carbon steel completely clad with 2.4 mm 90/10. Cupro – nickel, externally stiffened with C.S.R. shapes.  
 
  • Stage partition plate
90/10 Cupro-nickel.  
 
Tubes  
 
  • 1st to 17th stages
90/10 Cupro-nickel  
 
  • 18th to 20th stages
Titanium  
 
Tube Plates  
 
  • Heat recovery section (1st to 17th stages)
90/10 Cupro-nickel clad steel  
 
  • Heat rejection section (18th to 20th stages)
Titanium  
 
Tube support plates  
  •  Heat recovery section
90/10 Cupro-nickel  
 
  • Heat rejection section
Titanium